In order to fulfill all distillation requirements we have installed following facility.
| Reactor |
Reactor capacity |
Stirrer |
Packed column Height
column Height |
Column
Diameter |
Condenser Size |
Vent Condenser Size |
Product cooler |
M.O.C |
| R1 |
8.0 KL Double Limpet |
Anchor with Double Mechanical seal |
15.0 Mtr. With Sulzer Structured packings |
600 mm |
37 Mtr. Sq. 4 pass |
3 Mtr Sq. 4 pass |
10 Mtr Sq. |
SS 316 |
| R2 |
13.4 KL Jacketed |
Anchor with Double Mechanical seal |
13.0 Mtr. With Sulzer Structured packings |
600 mm |
37 Mtr Sq. 4 pass |
3 Mtr Sq. 4 pass |
10 Mtr Sq. |
SS 316 |
| R3 Double Column |
7.2 KL Double Limpet |
Anchor with Double Mechanical seal |
Column-1 14.0 Mtr. With Sulzer Structured packings. Column-2 6.0 Mtr. |
Column-1 550 mm Column-2 350 mm |
Conden-1 30 Mtr. Sq. 4 pass Conden-2 50 Mtr. Sq |
V.Conden-1 8 Mtr.Sq. V.Conden-2 8 Mtr. Sq. |
Cooler-1 6 Mtr Sq. Cooler-2 6 Mtr. Sq. |
SS 316 |
| R4 Double Column |
4.2 KL Jacketed |
Anchor with double mechanical seal |
Column-1 15.5 Mtr with wire mesh Structured Packings Column-2 7.0 Mtr. With Sulzer Structured packings |
Column-1 450 mm Column-2 378 mm |
Conden-1 20 Mtr. Sq. 4 Pass Conden-2 15 Mtr. Sq. 4 Pass |
V.Conden-1 8 Mtr. Sq. V Conden-2 6 Mtr. Sq |
6 Mtr Sq. |
SS 316 |
| R5 |
10.6 KL Jacketed |
Anchor with Single Mechanical seal |
Treatment Vessel With Jacket |
- |
- |
- |
- |
SS 316 |
| C-1 Continuous Column |
2.5 KL Limpet |
Reboiler |
15.0 Mtr With Sulzer Structured packings. |
600 mm |
37 Mtr. Sq. 4 pass |
3 Mtr Sq. 4 pass |
10 Mtr Sq |
SS 316 |
| C-2 Continuous Column |
2.5 KL Limpet |
Reboiler |
15.0 Mtr With Sulzer Structured packings. |
600 mm |
37 Mtr. Sq. 4 pass |
3 Mtr Sq. 4 pass |
10 Mtr Sq |
SS 316 |
| C-3 Continuous Column |
- |
Reboiler |
17.0 Mtr With Sulzer Structured packings. |
450 mm |
20 Mtr. Sq. 4 pass 4 pass |
8 Mtr Sq. |
10 Mtr Sq |
SS 316 |
Vacuum:
High vacuum distillation is one of our speciality, our all 7 units are vacuum enabled in R1 & R3 we are getting vacuum up to 2 mm, we are equipped with 2 watering vacuum pumps, one water ejector & four stage steam ejector
Heating:
For sufficient heating we are having one 15 lakh kilo calorie boiler for temperature up to 280*c and one 1.5 M.T steam IBR boiler, which enables us to get temperature up 180 *c. In both our boilers we use environment friendly fuel i.e. Piped Natural Gas & C.B.F.S.
Cooling:
We are having a 600 TR cooling tower and which provide Delta T of 4*c. Size of condensers are designed to provide maximum cooling, this gives a very nice cooling effect and causes least evaporation loss.
Fractionation:
Precisely designed columns with sufficient diameter and height combined with Sulzer packing & Wire mesh packing which provides High number of theoretical plates and least pressure drop, giving us high degree of fractionation.
Azeotropic distillation:
Our plants are specially designed to facilitate azeotropic distillation; we have done products such as:
- I.P.A + Water
- Acetonitrile + Toluene
- Acetonitrile + Ethyle Acetate
- N.Butanole + Xyline
- I.P.A + Toluene
- I.P.A + Cyclo Hexane
- etc…
and constant research is made to find out temperature and % of azeotrope for other product combinations.
Storage:
We have got enough storage facility to store up to 500 KL in tanks sufficient space for storing drums in our premises.
In-house weigh bridge:
We have installed our in-house weigh bridge of 100 m.t. capacity so as to avoid unnecessary time wastage & accuracy in material handling.
Technical team:
For technical support we have enough staff who are having experience of fractional distillation of 15 Years, this provides us with great technical support.
Other features:
- We have a Ashok Leyland 125 kVA silent diesel generator set for un-interrupted power supply specially for Fire Hydrant System and Cumins Make 250 KVA diesel generator set for additional power supply support in case of power supply failure.
- Very nice infrastructural facilities as our plant is located in the vicinity of national highway No.8.
- For transportation of hazardous waste we have contract with transporter who is an authorized transporter by G.P.C.B.
- License from Prohibition & Excise MA-I available and renewed periodically.
- License for Petroleum Class-A , Class-B and Class-C are available and renewed periodically.
- Consolidated Consent & Authorization (CCA) from G.P.C.B. available and renewed periodically.
- Authorization under Rule-9 has been received from Gujarat Pollution Control Board for receipt, storage & processing of spent solvents.
- Registration of Central GST & State GST are available.
- Solvent license has been obtained from Civil Supply Department of Gijarat Government.
- Factory is registered under factory Act, Employee State Insurance Act and Provident fund Act.
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